Industry Information
What are the advantages of precision forging process for G80 & G100 lifting components?
NingBo Jiangdong Tianye Rigging Co,Ltd. is a company that has accumulated rich experience in the fields of lifting equipment, hardware tools and rigging. Our G80 and G100 series lifting components have demonstrated significant market advantages due to their excellent precision forging technology. These advantages are not only reflected in the quality and performance of the products, but also in their outstanding performance in multiple dimensions such as market competitiveness and customer satisfaction.
The precision forging process used in G80 and G100 lifting components uses pressurizing equipment and molds to cause partial or complete plastic deformation of the billet or ingot to achieve specific geometric dimensions and shapes and improve the structure of the material. and performance. The core of this processing method lies in forming and modification. A dense metal structure can be obtained during the forging process, so the mechanical properties of forgings are usually better than those of castings.
The precision forging process gives the G80 and G100 lifting components high strength and excellent safety. Through the high-temperature and high-pressure forging process, the strength of the material has been significantly improved, and can even reach several times that of ordinary castings. This high-strength characteristic is particularly outstanding when it withstands high impact and high-speed rotation, providing a solid safety guarantee for lifting and lifting operations.
The forging process also gives the G80 and G100 lifting components a tight molecular structure. This feature allows the products to withstand extremely high working pressures and are not prone to deformation or breakage. During the forging process, the internal defects of the material are effectively eliminated, further improving the reliability and service life of the product. This high reliability ensures that the G80 and G100 series products can operate stably under various complex working conditions.
In terms of weight control, the precision forging process also shows significant advantages. Through sophisticated forging processes, the G80 and G100 lifting components are lightweight while ensuring strength. This feature is crucial to improving the overall performance and operating experience of the lifting equipment. It can effectively reduce energy consumption and thereby improve the flexibility and response speed of the equipment.
In terms of manufacturing process, the G80 and G100 lifting components adopt advanced forging equipment and processes. From the selection of raw materials, strict control of the forging process, to later quality inspection, every step strictly follows international standards and industry regulations. This comprehensive quality management not only ensures the excellent performance of the products, but also makes the G80 and G100 series stand out in the market competition.
What is the role of surface treatment of G80 & G100 lifting components?
Ningbo Jiangdong Tianye Rigging Co., Ltd. is in a leading position in the lifting and rigging industry. Its G80 and G100 series lifting components have won wide recognition in domestic and foreign markets with their excellent performance and reliable quality. The success of products is inseparable from advanced surface treatment technology, which plays a key role in improving product performance and extending service life.
The key role of surface treatment
In the manufacturing process of G80 and G100 series lifting components, surface treatment is a crucial link, which is mainly reflected in the following aspects:
Anti-rust and anti-corrosion
Suspended components are often exposed to outdoor or harsh environments and are susceptible to oxidation and corrosion. Through surface treatment technology, the corrosion resistance of the product can be significantly improved, its service life can be extended, and reliability in various environments can be ensured.
Improved aesthetics
Using surface treatment processes such as plastic spraying and galvanizing can make the surface of the product smoother and brighter, thus improving the overall aesthetics. This not only meets customers' aesthetic needs for product appearance, but also enhances the brand image.
Enhanced wear resistance
During lifting operations, component surfaces are often subject to friction and wear. Surface treatment can improve the hardness and wear resistance of the surface, reduce performance degradation caused by wear, and ensure the stability of the product under high-intensity operations.
Product labeling and identification
Surface treatments can also be used for product identification, such as color coding and branding. This approach makes it easier for users to identify and distinguish during use and maintenance, and improves the convenience and safety of operation.
Surface treatment technology of G80 and G100 series
In the production of G80 and G100 series lifting components, a variety of advanced surface treatment technologies are used, including polishing, blackening, galvanizing, nickel infiltration and electrophoresis. Each technology has its unique advantages, and together they constitute a complete system of product surface treatment.
polishing
The polishing process uses mechanical or chemical methods to remove unevenness and dirt on the surface of the product, making it smooth and bright. Polishing not only improves the aesthetics, but also reduces the negative impact of surface defects on performance, ensuring the high quality of the product.
blackened
The blackening treatment forms a dense oxide film on the metal surface through chemical reaction, which significantly improves the product's corrosion resistance. The surface of the treated product appears black or dark gray, which is both concealing and decorative.
galvanized
The galvanizing process is to evenly attach a zinc layer to the metal surface to form an effective protective layer to prevent metal corrosion. Galvanizing treatment not only improves corrosion resistance, but also enhances surface hardness and wear resistance, ensuring product reliability in various environments.
Nickel infiltration
Nickel infiltration technology significantly improves corrosion resistance and wear resistance by forming a nickel alloy layer on the metal surface. The surface of the treated product appears silvery white or bright gray, has good decorative properties and corrosion resistance, and is suitable for a variety of application scenarios.
electrophoresis treatment
Electrophoresis treatment uses an electric field to cause charged particles to move directionally in the electric field, thereby forming a uniform and dense coating on the metal surface. The surface of products treated by electrophoresis is smooth and bright, which can effectively prevent corrosion and wear and ensure the long-term stability of the product.